Who We Are amp At Firestorm we are building the future of expeditionary defense manufacturing and autonomous systems Modern conflict has exposed a fundamental problem the systems needed most by operators are often too expensive too slow to produce and too difficult to sustain at scale Firestorm exists to change that amp We develop missionadaptable aerial systems and deployable manufacturing infrastructure designed to put capability directly into the hands of the warfighter From modular unmanned aircraft to xCell our deployable microfactory our goal is to make defense systems rapidly deployable adaptable and producible at the point of need amp We are looking for builders operators and problemsolvers who want to work on meaningful technology with realworld impact amp About the Role amp Firestorm is seeking a highly skilled Mechanical Design amp Analysis Engineer to join our innovative engineering team in developing nextgeneration UAV systems As a Mechanical Design amp Analysis Engineer at Firestorm you will be responsible for the design structural analysis and build efforts of critical flight structures and mechanisms within our product line You will work closely with a dynamic and fastpaced team of engineers and leadership to ensure missioncritical hardware meets stringent technical schedule and performance requirements amp In this role you will play a pivotal role in developing mechanical components and subsystems that satisfy demanding criteria for performance manufacturability and cost Your expertise will bridge advanced aerospace technology and practical engineering as you collaborate crossfunctionally with electrical manufacturing and flighttest teams to ensure seamless integration of mechanical and electromechanical systems amp A successful candidate will have proven experience delivering highperformance massoptimized hardware in rapid development environments with a strong foundation in both mechanical design and structural analysis Proficiency in 3D CAD firstorder hand calculations and higher order analysis methods will be key to driving innovative solutions that enhance our UAV platform capabilities As an individual contributor you will directly influence the technical direction of your designs and help shape engineering best practices across projects You will be engaged in all phases of the development lifecycle from early concepts and prototyping through rigorous testing and production in a fastmoving highimpact setting amp What Youll Do Support mechanical design and structural analysis efforts for key UAV subsystems across the entire product lifecycle concept prototyping testing production and field support Develop innovative manufacturable mechanical designs optimized for UAV flight performance under varying operational conditions ensuring structural thermal and functional requirements are met through rigorous analysis and validation Analyze initial aerostructures designs against preliminary mass properties targets and strength and stiffness requirements Create and maintain highquality 3D CAD models detailed engineering drawings and manufacturing documentation using SolidWorks emphasizing GDampT principles to ensure precision and manufacturability Validate and optimize designs using a combination of hand calculations finite element analysis FEA and physical testing Drive highcadence iterative design and analysis cycles supporting rapid prototyping and crossfunctional design reviews to incorporate test feedback promptly and continuously improve hardware through agile development processes Collaborate crossfunctionally with electrical engineers flighttest engineers and manufacturing teams to integrate complex mechanical and electromechanical systems including servos pumps sensors cameras PCBAs wiring harnesses and connectors Support technical reviews and contribute to design and analysis decisions ensuring robust engineering practices and adherence to program requirements Support rapid prototyping efforts with handson experience building functional prototypes in a shop environment iterating designs based on realworld results and test data Troubleshoot mechanical and electromechanical issues through root cause analysis and implement effective corrective actions Contribute to configuration management and documentation control maintaining clear versioning of CAD files assemblies and design revisions Build and maintain engineering rigor by contributing to the development of companywide best practices including CAD standards documentation protocols and hardware management processes Write detailed build documentation and collaborate handson with technicians during hardware integration and assembly Support Design for Manufacturability DFM efforts working closely with internal and external manufacturing teams to refine parts and processesincluding additive manufacturing CNC machining sheet metal injection molding and composite tooling and fixturing Leverage additive manufacturing and traditional fabrication methods to produce highperformance UAV components amp Required Qualifications Bachelors degree in Mechanical Engineering Aerospace Engineering or a related discipline 5 years of mechanical design experience working directly with aircraft design Minimum 1 year of handson experience in structural analysis Strong foundation in mechanical engineering fundamentals structures fluid systems thermal management and mechanisms Handson design engineering experience with proven application of designformanufacturability DFM principles Experience analyzing primary and secondary aircraft structures using industrystandard tools and methods Demonstrated ability to perform structural modeling and analysis of mechanical components and assemblies Proficiency in firstorder structural analysis and hand calculations including free body diagrams statics and mechanics of materials Experience in SolidWorks including surfacing topdown design and advanced modeling techniques plus strong knowledge of GDampT principles Experience integrating mechanical designs with electrical systems including PCBAs wiring harnesses and electromechanical components such as servos and sensors Direct application of DFM and designing for additive traditional and composite manufacturing methods including tooling and fixturing for composite assemblies Must be a US Person citizen or permanent resident and able to work onsite in San Diego amp Preferred Qualifications 7 years of professional mechanical design experience working directly with aircraft design and analysis 3 of handson experience in structural analysis Handson experience with UAV or aerospace flight structures including knowledge of rotary and fixedwing platforms Proven ability to develop and execute missionlevel simulations or analysis tools using MATLAB Simulink or similar environments Background supporting the full hardware development lifecycle including design prototyping testing and production Demonstrated skill in correlating analytical results with physical test data and applying findings to improve design performance Familiarity with configuration management version control practices for CAD and engineering documentation control Familiarity with designing injectionmolded components or polymerbased additive manufacturing techniques amp Work Environment Based at our Headquarters in San Diego CA This role requires an onsite presence Must be able to lift up to 30 lbs and wear appropriate PPE as required Willingness to travel up to 10 domestically for testing and demonstrations Ability to work flexible hours and travel to various testing locations as needed Compensation amp US Salary Range 135000 150000 USD amp The posted salary range reflects an estimate based on a variety of compensation factors including but not limited to relevant experience education certifications specialized skills geographic location and business needs Actual compensation may vary and this range is subject to change as our compensation structure or market conditions evolve amp Benefits amp Perks amp Our culture fosters collaboration respect and trust empowering passionate people to do their best work We offer a competitive salary comprehensive benefits and opportunities for career growth In addition to an opportunity to take part in an innovative collaborative and fastgrowing business with a highly motivated and skilled team we also take pride in taking care of our employees Here are just a few ways that we show our appreciation amp We offer comprehensive medical dental and visions plans 401k Retirement Savings Plan to invest in your longterm retirement goals Equity grants for new hires Unlimited PTO Extremely generous company holiday calendar including a holiday hiatus in November amp December Generous Parental Leaveamp Lifestyle Spending Account FSAamp DCFSA HSA Hospital Indemnity insuranceamp Critical Illness insuranceamp Accident insuranceamp Basic LifeADampD shortterm and longterm disability insurance 100 covered by Firestorm Plus the option to purchase additional life insurance for you and your family Mental Health Resources We provide free mental health resources 247 including therapy and more Additional worklife services such as free legal and financial support are available to you as well amp Export Control Compliance amp To conform to US government export control regulations including the International Traffic in Arms Regulations ITAR and Export Administration Regulations EAR you must be a US citizen lawful permanent resident of the US protected individual as defined by 8 USC 1324ba3 or otherwise eligible to obtain the required authorizations from the US Department of State or US Department of Commerce amp Equal Opportunity Statement amp Firestorm is an equal opportunity employer committed to creating a diverse and inclusive workplace and upholding equitable hiring practices All qualified applicants will
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